Insulating glass production line LBP2000Q with gas filling on line
(for max. glass size: 2000*3000mm)
This Vertical Insulating glass machine is composed of
1) loading section,
2) washing and drying section,
3) transmission and storage section,
4) light inspection and spacer bar attaching section,
5) transmission section,
6) inside assembly and inert gas filling section,
7)storage and unloading section.
This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.
There are two operation methods in the control panel 'automatic' and 'manual'. If the separate operation of each section or maintenance is needed, the 'manual' operation method is needed.
- With automatic inert gas filling function in the press section. The inert gas filling efficiency is more than 95%
Performance characteristic for Insulating Glass Production Line:
1) Automatically distinguish the coating side of coated glass and Low-E glass, indicated by alarm.
2) Static state put glass when add glass material, ensure safety in production.
3) The washing machine adopts stainless steel and other corrosion resistant material, good waterproof, security, clean, and long service life. Equipped with sponge roller, which makes the washing and drying more efficiency.
4) Three pair of brushes, one pair with hard brushes which can keep away from the glass when wash Low-glass; while the other two pair is soft brushes, which can wash Low-E glass and won't break the coating.
5) Can process 3~18mm thickness glass, with wide using range.
6) It can process same edge double layers and triple layers insulating glass with high efficiency.
7) The bearing take famous brand SKF, which smooth with oil-less powder. In this case it will keep water free from oil and keep water clean.
8) Adopt low-voltage electric apparatus component, the sensor, PLC, whole process automatically control machinery.
9) Treat the surface of plate guard through baking, powder coated. Appearance is beautiful and wears well.
10) The dry part use circulation hot wind that ensure the dry effect for glass and reduce the noise.
11) The press section can be opened in large journey to maximum 500mm, easy to maintenance.
12) In the press section, there is inert gas filling function. The inert gas filling efficiency is more than 95%.
13) PLC control system with touch screen interface. Easy to operate and automatically self-diagnosis the fault of the production line.
14) Glass position memory function, can easily and quickly deal with the inconvenience caused by errors, improve the production efficiency.
Technical Data and Specification of Insualting Glass Production Line with Argon Gas Filling on line
Model
|
LBP2000Q
|
Max processing glass size
|
3000*2000mm
|
Min processing glass size
|
450*200mm
|
Single glass thickness
|
3-15mm
|
Cleanout speed
|
3-10m/min
|
Work speed
|
15-45m/min
|
Power supply
|
3P. 380V/50Hz
|
Total power
|
41.35Kw (include heater 10Kw)
|
Inert gas type
|
Argon, Nitrogen, etc.
|
Inert gas efficiency
|
More than 95%
|
Total weight
|
8500Kg
|
Outline Dimension
|
22800*2500*3180mm
|
The Details of LBP2000Q Insulated Glass Production Line
The details of the imported parts for the insulating glass production line
| Name |
Country |
Brand |
| Photoelectric switch |
USA |
BANNER |
| Optical fiber switch |
Japan |
KEYE |
| Selection switch |
France |
SCHNEIDER |
| Push-button switch |
France |
SCHNEIDER |
| Indicating lamp |
France |
SCHNEIDER |
| Foot switch |
CN&USA joint venture |
CHINT |
| Micro switch |
Taiwan |
TEND |
| Hot protection |
France |
SCHNEIDER |
| AC Contact device |
France |
SCHNEIDER |
| PLC |
Taiwan |
Delta |
| Transducer |
Taiwan |
Delta |
| Air switch |
France |
SCHNEIDER |
| Switching power supply |
France |
SCHNEIDER |
| Touch screen |
Taiwan |
Delta |
| Intermediate relay |
Taiwan |
Delta |
| Temperature control meter |
Taiwan |
Delta |
| Transmit motor |
China |
Hengshui |
| Hydraulic valve |
Taiwan |
YUTIEN |
| Vacuum Sucker |
Korea |
YSC |
| Limit switch |
USA |
BANNER |
| Bearing for brushes |
Sweden |
SKF |
| Circuit breaker |
France |
SCHNEIDER |
Magnetic valve
|
Taiwan
|
AIRTAC
|
The factory information
Our factory is initially founded in July 2000, engaged in the production, research, development and selling high and middle grade glass process equipment,have passed the authentication ISO9001:2000, SGS certificate and the products has obtained CE certificate.
We have perfect sales & service system, complete glass processing equipment system including automatic double glazing glass production line, glass washing machine, automatic sealing line, automatic edging line, butyl extruder machine and two-component extruder.
FAQ
1.Are your company a trading one or a factory?
Factory(Shandong BOKE CNC Equipment Co., Ltd) + trade (Shandong XY International Trade Co., Ltd), 21 years' focusing on insulating glass processing equipment and curtain wall equipment.
2.After an order is placed, when to deliver?
45 working days for whole production line, 30 working days for single machine. Special requirement please check with sales.
3. Guarantee ?
24 months guarantee (wearing parts are out of this range). Life long service. BOKE will send engineers for service upon request onsite.
4.What about the services and product' quality?
Each machine must be carried out 100% quality examination and test before shipment.
And all machines meet ISO and CE certification.
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